Surface-Mounted Truck Scale

PITLESS WEIGHBRIDGES

Above-ground heavy-duty vehicle scales engineered for zero waterlogging, economical civil foundation, and rapid installation.

Premier Heavy-Duty Choice

Built to Order. Engineered to Last.

When rapid deployment, lower civil foundation expenditure, and hassle-free maintenance are top priorities, a Pitless Weighbridge (Above-Ground Truck Scale) is the premier choice.

As the most widely installed style of weighbridge across India, surface-mounted systems elevate the weighing deck above road level, completely removing the headache of underground pit excavations, seasonal waterlogging, and silt entrapment.

Engineered by Dynamic Works under our proven “EXELON” standard, our pitless weighbridges are fabricated from certified, high-tensile structural steel designed to withstand extreme axle loads, high-frequency transport cycles, and harsh industrial environments.

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EXELON Pitless Weighbridge Surface Mounted
High-Strength H-Beam Structural Deck • IP68 Rocker Load Cells
Zero Waterlogging

Load cells, bottom deck, and junction boxes sit elevated above grade. Rainwater runs clear beneath the scale, making it ideal for flood-prone regions.

Lower Civil Cost

No deep pit excavation, retaining walls, or underground sumps required. A straightforward, robust surface raft slab is all you need to pour.

Rapid Relocation

Modular pitless steel decks can be unbolted, loaded onto standard trailers, and reinstalled on a new site with minimal operational downtime.

360° Inspection

Full ground-level access enables cleaning underneath the scale, adjusting load cells, and performing routine Weights & Measures calibration in minutes.

Space & Site Layout Considerations

Because pitless weighbridges sit elevated above the surrounding surface, proper layout planning is essential:

Approach & Exit Ramps

Trucks require smooth transitions onto the weighing surface. Standard installations require concrete or prefabricated steel approach ramps (typically 3m to 5m in length) at each end.

Side Clearance Allowance

To facilitate easy cleaning, safe vehicle tracking, and quarterly calibration, maintain an unobstructed 1-meter clear zone along both flanks of the deck.

Safety Guide Rails

High-visibility, heavy-duty side guide rails are mounted directly onto the deck structure to keep commercial haulers safely centered on the scale.

Engineering Matrix

Technical Specifications: Single, Twin & Multi-Deck Configurations

Feature / Parameter Standard Industrial Range Heavy & Severe-Duty Range
Gross Weighing Capacity 20 Ton to 80 Ton 100 Ton to 150+ Ton
Platform Dimensions (L x W) 6m x 3m | 9m x 3m | 12m x 3m 14m x 3m | 16m x 3m | 18m x 3.5m | 20m x 3.5m
Deck Structure Options Structural steel deck (anti-skid chequered plate) Composite steel-concrete hybrid / Modular sandwich deck
Beam Configuration Heavy-duty H-Beam / I-Beam design Multi-channel torsion-resistant longitudinal members
Load Cell Sensors Double-ended shear beam (Cup & Ball rocker) Compression/Canister digital Appalto load cells
Ingress & Environmental Class Submersible IP68 rating Extreme temperature (-35°C to +65°C), surge protected
Surface Treatment Shot-blast cleaned, epoxy primer & PU coat Hot-dip galvanized frame options for corrosive chemical sites
Compliance & Standards ISO 9001:2015, CE, OIML, NTEP standards Weights & Measures (Legal-for-Trade) approved

Core Engineering Features Built into Every Pitless Deck

Anti-Deflection Structural Steel Deck

Fabricated from prime steel plate sourced directly from India’s foremost mills. Fully automated continuous submerged-arc welding prevents weld fatigue and deck dishing over millions of axle crossings.

Hermetically Sealed IP68 Load Cells

Submersible down to 1 meter underwater, our shear-beam cells feature integrated lightning and over-voltage suppression, ensuring continuous uptime during severe storms.

Smart Terminal Automation

Seamlessly interfaces with bright outdoor dual-sided LED displays, unattended RFID card readers, automated boom barriers, and plant ERP systems (SAP, Oracle, customized tally software).

1-Year Replacement Guarantee

Complete peace of mind with backed structural durability, factory-direct pricing, and immediate spare parts availability from our Patna depot.

1-YEAR GUARANTEE
Piece-to-piece component replacement
IP68 WATERPROOF
Submersible load-cell protection
SANDWICH DECK
High-tensile prime mill steel
24x7 SUPPORT
24-hour on-site service dispatch
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